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Category:Rennrad_STORCK RR Lenker Alu

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Machining formulas: Tooth Variation Coefficient ( Χ ) X = (E – L) / E Milling cutter module ( mc ) mc = X * m Equivalent helical pitch diameter ( Pd ) Pd = pd / cos α Number of teeth of the equivalent helical gear ( eZ ) eZ = Pd / (m * Cos² Ω) The apparent pitch at the larger end of the gear ( ap ) ap = π * m / Cos Ω Pitch taper radius at the larger end of the gear ( TR ) TR = pd / (2 * Sin α) The rotation angle of the gear ( ra ) ra = (57.3 / pd)*((ap/2) – (TR / (L * Cos Ω) * (Cl – Cs))) Divisions in the dividing head of the milling machine: ( Dd ) Dd = 40 / z 40 is the dividing head ratio Number of degrees for a full rotation of the dividing head ( Nd ) Nd = 9° Dividing head holes ( dhh ) dhh = q * (ra / Nd) Readjustment calculation ( Rc ) Rc = (Cl / 2 * Cos Ω) – ((Cl – Cs) * TR / 2 * L * cos Ω) Now apply the previous formulas in the example: Tooth Variation Coefficient (Χ) X = (E – L) / E X = (60.92 – 19) / 60.92 X = 41.92 / 60.92 X = 0.688 Milling cutter module (mc) mc = X * m mc = 0.688 * 4 mc = 2.75 Equivalent helical pitch diameter (Pd) Pd = pd / cos α Pd = 73.90 / cos 37° 20′ Pd = 73.90 / 0.7954 Pd = 92.909 millimeters Number of teeth of the equivalent helical gear (eZ) eZ = Pd / (m * Cos² Ω) eZ = 92.9 / 4 * Cos ² 30° eZ = 92.9 / 4 * 0.86603 ² eZ = 92.9 / 4 * 0.75 eZ = 92.9 / 3 eZ = 30.96 For the Number of teeth of the equivalent helical gear Zf, cutter number 5 corresponds The apparent pitch at the larger end of the gear (ap) ap = π * m / Cos Ω ap = 3.1416 * 4 / cos 30° ap = 3.1416 * 4 / 0.86603 ap = 12 .5664 / 0.86603 ap = 14.5103 Pitch taper radius at the larger end of the gear (TR) TR = pd / (2 * Sin α) TR = 73.90 /(2 * Sin 37° 20′) TR = 73.90 /(2 * 0.60645) TR = 73.9 / 1.2129 TR = 60.928 Here is a small parenthesis